Are bugles chips baked? Bugles chips oven

Date: 2025-05-30 Categories: Blog Views: 22302

Before 2023 year, you can say Bugles chips are typically fried, not baked.

Original Bugles: These are deep-fried during production, which gives them their signature light, crispy, and slightly oily texture.

Baked or Reduced-Fat Versions: In some markets, you might find baked or lower-fat versions of Bugles, but these are not the standard and are less common.

So unless the packaging specifically says “baked,” you can assume Bugles are fried.

But since 2023 year, because oil and all ingredients cost higher and higher, and consumer, is focusing on healthy subjetc, baked type corn crunchy chips is more and more popular.

Bugles chips is cone shape chips, or horn shaped chips .

Why a Tunnel Belt Oven is the Best Choice for Bugles Chips Production

When it comes to producing high-quality Bugles chips at scale, one key component makes all the difference: the tunnel belt oven. Known for their crispy texture, light crunch, and unique horn shape, Bugles chips require precise baking technology to ensure uniform cooking and golden color. That’s where our Bugles Chips Tunnel Belt Oven comes in.

What is a Tunnel Belt Oven?

A tunnel belt oven is a continuous baking system designed for large-scale snack production. Products are placed on a moving wire mesh or Teflon belt that travels through a long, temperature-controlled baking chamber. This method ensures even heat distribution and consistent results—batch after batch.

Why Use a Tunnel Oven for Bugles Chips?

Bugles chips can be made through both frying and baking, but more and more producers are shifting to baking technology for healthier, lower-fat snack options. Our tunnel belt oven is specifically engineered to bake Bugles chips to perfection.

Key Benefits of Our Bugles Chips Tunnel Belt Oven:

✅ Uniform Baking
With adjustable temperature zones and air circulation, our oven guarantees even baking across the entire belt, preventing overcooked or undercooked chips.

✅ Energy Efficient
Advanced insulation and heat recovery systems reduce energy consumption and operating costs.

✅ High Output
Our ovens can produce 150–1000 kg/hour, depending on the configuration and belt width, making them ideal for medium to large snack factories.

✅ Precise Control System
The intelligent PLC touchscreen control allows operators to monitor temperature, belt speed, and baking time in real-time, ensuring top-quality results.

✅ Customizable Design
We offer electric, gas, or diesel heating options and can customize the oven length, belt material, and number of baking zones according to your needs.

Ideal for Snack Manufacturers

Whether you're launching a new Bugles-style product or upgrading your production line, our tunnel oven ensures you stay competitive in today's health-conscious snack market.

Pair it with our extruder, forming cutter, and seasoning system for a full Bugles chips production line—we offer turnkey solutions from raw material mixing to final packaging.

Perfect Match for a Complete Bugles Chips Production Line

The tunnel oven is just one part of a complete Bugles chips processing solution. We also provide:

Twin-screw extruder for forming corn-based dough
Roller forming cutter to shape the horn-style Bugles
Conveyor systems for smooth material transfer
Seasoning tumblers for flavor coating
Automatic packing machines

Why Choose Our Equipment?

✅ 18+ Years of Snack Machinery Experience
✅ Professional Factory Layout & Installation Support
✅ CE & ISO Certified Equipment
✅ Overseas Installation & Training Available
✅ Strong After-Sales Service Team